Kzell Metals – A Variety of Capabilities

 

Cutting Capabilities

  • 5' x 10' CNC High Definition(100 amp)Plasma Cutting Machine
  • 10' x 3/16" Mechanical Shear
  • 12' x ½" Hydraulic Shear
  • 14" Semi-automatic Cold Saw
  • 15" Horizontal Band Saw
  • 10" Abrasive Saw
  • 8" Horizontal Band Saw
  • 8" x 8" x 1/4" Amada Corner Notcher
  • 30 amp and 50 amp Hand Plasma

 

Polishing Capabilities

  • 24" Timesaver dry graining machine
  • 9" Timesaver dry graining machine
  • Full range of air sanders, grinders, and polishing equipment

Forming Capabilities

  • 10' x 3/16" Initial Pinch Plate Rolls (6 inch top roll)
  • 4' x 1/4" Initial Pinch Plate Rolls (6 inch top roll) with 1 1/2 x 1 1/2 x 3/16" Angle Roll
  • 6' x 16 Gage Initial Pinch Sheet Rolls (4 inch top roll)
  • 8' x 1/2" Pyramid Rolls (9 1/4 inch top roll) with Pipe Rolls
  • 1 1/2 x 1 1/2 x 3/16" vertical angle rolls with pipe rolls
  • 3 x 3 x 1/4" Horizontal angle rolls - leg in/leg out
  • 3" Tube and Pipe bender with numerical controls for up to 2" sch 80 pipe

Welding Capabilities

  • 7' Jetline Longitudinal Seam Welder 7" to 48" diam GTAW
  • Jetline Circumferential Welding Lathe 20" Swing X 96" Long GTAW or GMAW Capable
  • (4) GTAW Welding Machines to 250 amp
  • (7) GMAW Welding Machines to 400 amp
  • (2) Pulsed GMAW Welding Machines 300 amp
  • (1) 30 KVA Spotwelder with Electronic Controls

Material Handling Equipment

  • Forklifts (2) 8000 lb, (2) 6000 lb, and (1) 4000 lb Capacity
  • 3 Ton 16' Flatbed Truck

Laser

  • Bystronic Bystar 4020 with a 4400 watt solid state CO2 laser cutting system. Equipped with 2 meter by 4 meter shuttle tables and an automatic load and unload system.
  • 1” mild steel maximum thickness
  • 5/8” Stainless Steel maximum thickness
  • 3/8” Aluminum maximum thickness
  • 80” x 157” maximum sheet size
  • +/- 0.004” machine cutting accuracy in 1 meter area.
  • Rotary 4th axis for tube and pipe cutting
  • ½” diameter to 10” diameter
  • 12 foot maximum part length
  • Controlled pulse pierce for small hole cutting
  • Cut tap drill size holes ready for tapping
  • Pulse cutting for detailed features in heavy mild steel plate
  • Equipped with high volume high purity nitrogen assist gas supply to produce oxide free (non discolored) cut surfaces on Stainless Steel cuts through 5/8”

CNC Press Brake

  • Bystronic Byler PR150 IPC
    • 150 metric tons
    • 10’ bending length
    • Deep Throat
    • Wila precision tooling
    • 6 axis CNC back gaging
    • 2 axis ram programming
    • Automatic pressure control produces same angle with different lengths of material
    • Automatic sheet spring back compensation and high-precision sheet thickness measurement
    • Hydraulic dynamic crowning producing accurate bends the full length of the bend
    • +/- ½ degree repeatability
    • Offline programming
    • Fast setups


  • Bystronic Byler PR250 IPC
    • 250 metric tons
    • 13.5’ bending length
    • Deep Throat
    • Wila precision tooling
    • 6 axis CNC back gauging
    • 2 axis ram programming
    • Automatic pressure control produces same angle with different lengths of material
    • Automatic sheet spring back compensation and high-precision sheet thickness measurement
    • Hydraulic dynamic crowning producing accurate bends the full length of the bend
    • +/- ½ degree repeatability
    • Offline programming
    • Fast setups

Engineering Software

  • Solidworks 2007
  • Autocadd 2007
  • Bystronic Bysoft
  • Glancy Engineering Gendr Layout software
  • Teksoft CNC programming software
  • Visual Cadd